IIOT Course
IIOT Course
Course overview
- Understanding the concept and fundamentals of IIOT in CNC Machining.
- Gaining Advanced knowledge of CNC machining process and hands on experience to configure machine tool monitoring.
- Applying the concepts of data collection and monitoring the status of CNC Turning and Milling machines.
- Comprehending the advantages and application of IIOT in CNC turning and milling machines in the manufacturing industry with department wise benefits.
- Experiencing a hands-on application of IIOT to improve productivity and processes.
Learning Outcomes:
- Understand IIoT principles and machine tool monitoring role in CNC machining.
- Analyze applications of IIOT in a real time scenario.
- Apply, monitor & analyze machine tool monitoring operations in CNC machining.
- Relate and analyze the way manufacturing processes are monitored, controlled, and optimized in smart factories.
- Experiencing project management & Implementation of IIOT.
Curriculam
| Machine Tool Monitoring using TPM-Trak |
| Key Components of TPM-Trak System – OEE Monitoring |
| Machine Types in Manufacturing and Choosing right solution |
| Enhancing Machine Performance using TPM-Trak |
| Practical Use Cases: |
| Setting Up for OEE Data Collection |
| Data Visualization and Analysis |
| Hands-On OEE Monitoring |
| Machine Capacity Planning for CNC Machining |
Tool Wear and Process Monitoring |
Understanding the Significance of Tool Wear Correction |
Basics of Tool Wear |
Component Measurement Techniques |
Automated Tool Wear Offset Correction System |
Overview of Statistical Process Control (SPC) software |
Practical Use Cases: |
Setting Up an ATWOC Setup |
Tool Life Monitoring |
Tool Capacity Planning for CNC Machining |
Gauge Selection Based on Product Drawings |
Analyzing Process Capability |
Establishing Control Limits with SPC Software |
Data Visualisation |
Performance Reporting |
Machine Maintenance and Predictive Analytics |
Multi Machine Dashboard with Date and Time Selection |
CNC Alarms History |
NC Program Transfers |
Maintenance Management |
Practical Use Cases: |
Setting Up Machine and Master Data creation |
Data Visualisation, Analyzing the Different Dashboards |
Performance Reporting |
Energy Monitoring and Optimization |
Installation of Energy Meters with CTs |
Communication Parameters Setup |
Establish Connection between TCS_PLC and Energy Meters (EM) |
Energy Monitoring Software Installation and Data Collection Service |
Data validation and Cockpit analysis |
Practical Use Cases: |
Energy Data Validation |
Energy Pattern Analysis for Varying Machine Operation |
Fundamentals and Architecture of IIoT |
Introduction to IIoT |
Architecture of IIoT Systems |
Customer success stories |
Practical Use Cases: |
Group discussion on – “Production Monitoring Solutions – Moving from data driven to Insight driven analysis” |
